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Hydrographics for the new 941 motor
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Thu Mar 10, 2011 1:09 am    Post subject: Hydrographics for the new 941 motor Reply with quote

I'll let the images do the talking.


S2 931 upper charge tube


931 lower charge tube


S2 931 intake manifold


valve cover


Custom 931 cold air intake tube
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Last edited by ideola on Wed Aug 31, 2011 11:57 am; edited 1 time in total
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emoore924  



Joined: 13 Apr 2004
Posts: 2822

PostPosted: Thu Mar 10, 2011 3:14 am    Post subject: Reply with quote

HEY! How you dodat? Tre kewl.
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Thu Mar 10, 2011 3:25 am    Post subject: Reply with quote

The parts have been "hydrographically printed".
Wikipedia wrote:
Hydrographics or HydroGraphics, also known as immersion printing, water transfer printing, water transfer imaging or cubic printing, is a method of applying printed designs to three-dimensional objects.[1] The hydrographic process can be used on metal, plastic, glass, hard woods, and various other materials. In the process, the substrate piece to be printed is pre-treated and a base coat material is applied. A polyvinyl alcohol film is gravure-printed with the graphic image to be transferred, and is then floated on the surface of a vat of water.[2] An activator chemical is sprayed on the film to dissolve it into a liquid and activate a bonding agent. The piece is then lowered into the vat, through the floating ink layer, which wraps around and adheres to it.[3] After removing the piece from the water, a top coat is applied to protect the design. With multiple dippings, hydrographics printing can achieve full 360° coverage of the part surface, including small crevices.[4]

Hydrographics (printing) - Wikipedia, the free encyclopedia

I am sourcing the work through a local speedshop run by a good friend of mine. They have been doing this stuff on engine components for the Mustang and Camaro crowd for some time. Durability is equivalent to high temperature automotive finishes (read: paint)...so not quite as durable as powder coating, but definitely up to the task of underhood applications. However, like any automotive finish (including powder coating) if you let gasoline sit on the finish, it can damage the finish. Prolonged exposure to direct contact with gasoline (i.e. if you have a leaky injector that pools gasoline on the valve cover) will cause the finish to lift, crack or peel just like paint.

The other major application for this stuff is on interior and exterior trim parts...haven't done any of that yet for my project, but there are almost endless applications. There are a variety of finishes and colors available, including a variety of carbon fiber patterns, brushed metal patterns, wood grains, stone, and on and on.
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Khal  



Joined: 26 Sep 2003
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Location: Sunny and lovely interior BC, Canada

PostPosted: Thu Mar 10, 2011 4:42 am    Post subject: Reply with quote

Awesome result!

(But carbon fibre... really..? They're not carbon fibre. Why not a tattoo-style skull and dagger... *blech*)
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Thu Mar 10, 2011 4:54 am    Post subject: Reply with quote

Khal wrote:
(But carbon fibre... really..? They're not carbon fibre. Why not a tattoo-style skull and dagger... *blech*)

Because carbon fiber looks cool.

And if you really want skulls, I can do that too. Here's an example on a guitar.



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Khal  



Joined: 26 Sep 2003
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PostPosted: Thu Mar 10, 2011 5:03 am    Post subject: Reply with quote

ideola wrote:
Because carbon fiber looks cool.


No argument. It sure does look cool
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ideola  



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PostPosted: Thu Mar 10, 2011 5:09 am    Post subject: Reply with quote

I found an excellent source for inexpensive powder coating, but since the club sport motor is all done up in black, I wanted to do something different for the new 941 motor. Red seemed to garish, silver too boring, so I thought why not give this stuff a try and show off what can be done. I'm anxious to see how it looks once the engine's all put together.
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flosho  



Joined: 01 Jul 2004
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PostPosted: Thu Mar 10, 2011 5:26 am    Post subject: Reply with quote

How much does this kind of printing cost?
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Thu Mar 10, 2011 5:32 am    Post subject: Reply with quote

Cost is dependent upon how good you want the coverage to be. Because the printing process essentially requires the pattern to be applied as a "wrap", if you want perfect 100% coverage on something complex like the intake manifold, it may require 2 or more passes to get all of the dimensions and crevices perfectly covered. In my case, I didn't care about the underside, so I simply did a single pass noting which side was "up".

MSRP for the FIVE pieces I got done is estimated at ~$400-$450. I would guestimate intake manifolds to be ~$200-$250, charge tubes at about $75-$100 each, valve covers at ~$100-$150, etc.
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El Chato  



Joined: 22 Aug 2006
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PostPosted: Thu Mar 10, 2011 5:53 pm    Post subject: Reply with quote

Tha looks superb - had no idea it could be done - need to source that for my byclecle as well

I wonder how the dash would look like , really really nice ,

its always great to see what you come out with
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v8carreragts  



Joined: 05 Sep 2003
Posts: 665
Location: Tucson, AZ

PostPosted: Fri Mar 11, 2011 2:17 am    Post subject: Reply with quote

You could do it yourself.

http://www.alsacorp.com/products/watertransfer/water_prodinfo.htm
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Rasta Monsta  



Joined: 12 Jul 2006
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PostPosted: Sat Mar 12, 2011 11:09 am    Post subject: Reply with quote

Odd it didn't come in pink.
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Sat Mar 12, 2011 12:38 pm    Post subject: Reply with quote

We can do pink too if that's what you prefer Rasta. Would go nice with your bright blue powder coat.
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El Chato  



Joined: 22 Aug 2006
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PostPosted: Sat Mar 12, 2011 5:41 pm    Post subject: Reply with quote


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It may be that your whole purpose in life is simply to serve as a warning to others.

Today's weirdness is tomorrow's reason why.
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Rasta Monsta  



Joined: 12 Jul 2006
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PostPosted: Sun Mar 13, 2011 2:51 am    Post subject: Reply with quote

ideola wrote:
We can do pink too if that's what you prefer Rasta. Would go nice with your bright blue powder coat.


I was thinking more "Hello Kitty" for your faux nitrous tank.
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