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951 intercooler and front badge panel

 
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Scorpio  



Joined: 05 Jul 2007
Posts: 1957
Location: Brisbane, Australia

PostPosted: Wed Aug 06, 2008 12:46 pm    Post subject: 951 intercooler and front badge panel Reply with quote

Ive just removed the front badge panel (about 30-40) spot welds and am about to install my 951 intercooler

Is the intercooler directional?..ie one pipe on it is at a shallow angle the other is close to 90 degrees, does it matter which is inlet which is outlet?
The car is a NA 924 being converted to a turboed 924 (bae turbo) it is retaining stock CIS. Inlet pipe to intercooler will be coming up from the "Australian drivers side" outlet will be going straight to the throttle body


Also has anybody ever reused the nose panel yet somehow made it removeable ?

I could use a line of self tapering screws along the bottom edge but ide be guessing if i did this on the top edge it would interfere with the front lip of the bonnet raising it a couple of mill as you cant really countersink screws on thin sheet metal. I need it removeable to get to the intercooler mainly for tightening or removing the silicon hose connectors
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1979 NA
MS1..EFI..
GARRETT T25 TURBO
BILSTEIN SHOCKS
GT BASED CUSTOM BODYKIT

Brisbane , Australia
Think mean think fast
all youll see is
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Wed Aug 06, 2008 1:43 pm    Post subject: Reply with quote

I used tiny flat head sheet metal screws and washers. The screw head barely covers the washer hole, makes for a fine countersink. It does NOT interfere with the hood.

Click da pic:



FWIW, I wouldn't really call it 'removable'. . .it has putty between the panels, and with it painted, it would suck to remove it again. If there's a way to have pipe extending out of your mounting area I would do it. . .those couplers can be a bit. . .needy.
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  • WeiBe (1987 924S 2.5t) - 931 S3
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Scorpio  



Joined: 05 Jul 2007
Posts: 1957
Location: Brisbane, Australia

PostPosted: Wed Aug 06, 2008 10:18 pm    Post subject: Reply with quote

thanks rasta dude..p.s long time no argue!
might run some screws or perhaps small bolts and washers

Does it matter which is the inlet or outlet on the 951 intercooler?
_________________
1979 NA
MS1..EFI..
GARRETT T25 TURBO
BILSTEIN SHOCKS
GT BASED CUSTOM BODYKIT

Brisbane , Australia
Think mean think fast
all youll see is
my Porsches Arse!!!
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Thu Aug 07, 2008 3:00 am    Post subject: Reply with quote

107-35 in the 944 PET shows how it was used in the 951. Functionally, I doubt there is a difference.
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Toofah King Bad
  • WeiBe (1987 924S 2.5t) - 931 S3
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Smoothie  



Joined: 01 Jan 2003
Posts: 8032
Location: DE (the one near MD, PA, NJ)

PostPosted: Thu Aug 07, 2008 3:09 am    Post subject: Reply with quote

Yeah shouldn't matter which way unless one opening is larger than the other - then I'd consider the larger one the inlet.
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'82 924T, US version, dark green metallic, 5 speed Audi 016G gearbox
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Scorpio  



Joined: 05 Jul 2007
Posts: 1957
Location: Brisbane, Australia

PostPosted: Thu Aug 28, 2008 3:38 pm    Post subject: Reply with quote

a shi77 load of angle grinding and the intercooler sits in nicely

now just brackets and making sure everything will sit in happily

pics on their way!
_________________
1979 NA
MS1..EFI..
GARRETT T25 TURBO
BILSTEIN SHOCKS
GT BASED CUSTOM BODYKIT

Brisbane , Australia
Think mean think fast
all youll see is
my Porsches Arse!!!
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flosho  



Joined: 01 Jul 2004
Posts: 3160
Location: Eau Claire, Wisconsin

PostPosted: Sat Sep 06, 2008 3:35 am    Post subject: Reply with quote

I hope you took a lot of pictures!
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