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EDIS: Spark plug gap.
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Martijnus  



Joined: 29 Dec 2006
Posts: 2019
Location: Netherlands

PostPosted: Mon Oct 17, 2011 2:26 am    Post subject: Reply with quote

damn. I thought I understood it with the picture you've drawn, but then I realized both plugs fire at the same time.

I think I get the idea.. in a sense, the induction of the coil draws a spark from one end to create a spark at the other end, thus one of two is reversed in polarity.

I would solve this with a diode or something, but apparently that isn't the solution. Any ideas why not? (diode can't handle the frequencies or voltages?)
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Min  



Joined: 04 Nov 2002
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Location: Vernon, British Columbia, Canada

PostPosted: Mon Oct 17, 2011 4:32 am    Post subject: Reply with quote

Any particular reason your responding to threads posted in 2007?

Min
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Mr Bitey  



Joined: 23 Sep 2011
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Location: Perth, Western Australia

PostPosted: Mon Oct 17, 2011 1:26 pm    Post subject: Reply with quote

Martijnus wrote:
I would solve this with a diode or something, but apparently that isn't the solution. Any ideas why not? (diode can't handle the frequencies or voltages?)


Yeah diodes can't handle those high voltages but the frequencies are fine.

However lets say that they could handle the high voltage then transistors could be developed to handle HV also. Then a single coil to four transistors would make it all work very efficiently/cheap. In the future... maybe.

It all shows that when it comes to micro-controlled ignition, the ideal solution is to have 1 coil per spark plug.
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RC  



Joined: 25 Mar 2007
Posts: 2637
Location: Australia

PostPosted: Tue Oct 18, 2011 12:06 am    Post subject: Reply with quote

That`s not my drawing Martijnus, I pinched it from a Ford site.

Actually an EHT diode string could handle the voltage but there is no way it could be successfully applied to rectify the problem. It is inherently the design of the coil and the way it is utilized. Of course Ford`s engineers aren`t fools but that is the compromise they arrived at under pressure from the accountants.

Two individual coils or two parallel earthed windings (per twin lead coil pack) is the answer to this particular problem, however that would also likely necessitate a higher current driver transistor(s), better heat sinking, etc. Economics here again.

Obviously the condition of the plug leads and plugs themselves are more critical than in other systems, since an open circuit here will cause two plugs to stop firing, or a high resistance lead breaking down to either plug will result in misfire on both cylinders.
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Raceboy  



Joined: 01 Mar 2004
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PostPosted: Tue Oct 18, 2011 1:18 am    Post subject: Reply with quote

And again, twin-plugging the head leads solves the problem by using two coil-packs which means that each cylinder has one coil with correct polarity and the other with reversed polarity meaning all cylinders are equal
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Martijnus  



Joined: 29 Dec 2006
Posts: 2019
Location: Netherlands

PostPosted: Tue Oct 18, 2011 3:15 am    Post subject: Reply with quote

I always disliked COP but this is an issue which could change my mind. I haven't had any problems with edis but I can imagine one wants to minimize wear.

I'm glad RC revived this thread because it's interesting stuff
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"Rule: Turbo's make torque, and torque makes fun." (C. Bell)

924 "50-jahre", 1981.
MSII/extra, LPG, ITB's, 5lug.
To be turbo'ed in a while.
Killed her at the Nurburgring, Porscheless at the moment
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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Tue Oct 18, 2011 3:47 am    Post subject: Reply with quote

I've had the issue with one bad plug lead taking out two cylinders.

Magnecore wires on the had bad ends and failed. One at a time. Replaced them with OEM wires and ignition problems went away.
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Horizonblue  



Joined: 13 Oct 2011
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PostPosted: Fri Nov 25, 2011 12:35 am    Post subject: Reply with quote

This is very interesting, I never knew that the sparks plugs were series connected on the EDIS system, causing one spark plug per coil pack to wear out faster than the other.

Until now, I was quite interested in using the EDIS on my 924 EFI winter project, but since this "fault" has come to my attension, I will use a conventional distributor.

There is just one thing I wonder about this EDIS system, some electrical guys can probably answer that.

Why are the two plugs per coil not parallel connected in the circuit?

(One side on the coil to ground, the other side to each sparkplug)
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Mr Bitey  



Joined: 23 Sep 2011
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PostPosted: Fri Nov 25, 2011 11:44 am    Post subject: Reply with quote

Quote:
Why are the two plugs per coil not parallel connected in the circuit?


Making a spark requires high voltage. when a circuit is in series the voltage remains the same across both plugs. when a circuit is in parallel the voltage is divided.

It could be done in parallel but coil pack would need to generate twice the voltage.
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Horizonblue  



Joined: 13 Oct 2011
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PostPosted: Fri Nov 25, 2011 4:19 pm    Post subject: Reply with quote

Mr Bitey wrote:
Quote:
Why are the two plugs per coil not parallel connected in the circuit?


Making a spark requires high voltage. when a circuit is in series the voltage remains the same across both plugs. when a circuit is in parallel the voltage is divided.

It could be done in parallel but coil pack would need to generate twice the voltage.


Thanks mate
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Min  



Joined: 04 Nov 2002
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PostPosted: Fri Nov 25, 2011 4:46 pm    Post subject: Reply with quote

Horizonblue wrote:
This is very interesting, I never knew that the sparks plugs were series connected on the EDIS system, causing one spark plug per coil pack to wear out faster than the other.


Not sure why you think one spark plug will wear out faster than the other, but it doesn't happen like that. When the coil fires, both spark plugs fire, the wasted spark fires reverse polarity. Next cycle the opposite spark plug does the same thing. Wear will be even.

Min
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Horizonblue  



Joined: 13 Oct 2011
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Location: Sorring city, Denmark, Europe

PostPosted: Fri Nov 25, 2011 7:21 pm    Post subject: Reply with quote

Min wrote:
Horizonblue wrote:
This is very interesting, I never knew that the sparks plugs were series connected on the EDIS system, causing one spark plug per coil pack to wear out faster than the other.


Not sure why you think one spark plug will wear out faster than the other, but it doesn't happen like that. When the coil fires, both spark plugs fire, the wasted spark fires reverse polarity. Next cycle the opposite spark plug does the same thing. Wear will be even.

Min


Are you saying that polarity on the coil is switching, so the current flows the other way every second time?

Ford has been using two different spark plugs on the same engine, I don't know for how long, but why did they do that then?

http://www.miracerros.com/mustang/sparkplugs.htm
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Raceboy  



Joined: 01 Mar 2004
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PostPosted: Fri Nov 25, 2011 7:44 pm    Post subject: Reply with quote

Min wrote:
Not sure why you think one spark plug will wear out faster than the other, but it doesn't happen like that. When the coil fires, both spark plugs fire, the wasted spark fires reverse polarity. Next cycle the opposite spark plug does the same thing. Wear will be even.

Min


Exactly, and due to the nature of wasted spark and combustion gases, only about 10% goes "wasted", thus the wear is slower than for example when firing COP's in wasted spark mode.
_________________
'83 924 2.6 16v Turbo, 470hp
'67 911 2.4S hotrod
'90 944 S2 Cabriolet
'78 924 Carrera GT replica
'84 928 S, sold
'91 944 S2, sold
'82 924S/931 "Gulf", sold
'84 924, turbocharged, sold.
http://www.facebook.com/vemsporsche
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Min  



Joined: 04 Nov 2002
Posts: 2368
Location: Vernon, British Columbia, Canada

PostPosted: Sat Nov 26, 2011 12:26 am    Post subject: Reply with quote

Horizonblue wrote:
Ford has been using two different spark plugs on the same engine, I don't know for how long, but why did they do that then?


Read the link you posted? it says quite clearly it was to save money.

Min
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Horizonblue  



Joined: 13 Oct 2011
Posts: 307
Location: Sorring city, Denmark, Europe

PostPosted: Sat Nov 26, 2011 5:43 am    Post subject: Reply with quote

Min wrote:
Horizonblue wrote:
Ford has been using two different spark plugs on the same engine, I don't know for how long, but why did they do that then?


Read the link you posted? it says quite clearly it was to save money.

Min


I saw that. What I wanted you to notice, was that Ford (also) used different spark plugs, because those with reversed polarity wears different than those with normal polarity.

This writing gave me the impression that half of the plugs wear out faster than the other. Off course, if you use plugs with platinium coated tip and electrode or whatever is "topdollar" these days, and change them regulary, there will probably never be any issues.
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