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For those who have ever considered a rubber-center clutch...
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ZV  



Joined: 27 Nov 2002
Posts: 297

PostPosted: Fri Jun 20, 2003 10:02 am    Post subject: For those who have ever considered a rubber-center clutch... Reply with quote

Just look at these pictures of my old clutch.

Good thing the new clutch is spring-centered.

Aaron.
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Sickofstreetracing  



Joined: 11 Jun 2003
Posts: 88
Location: St. Louis, MO

PostPosted: Fri Jun 20, 2003 12:56 pm    Post subject: Reply with quote

I know exactly what you mean. I wish I had a camera when my clutch was replaced. The entire disk was split in two and jagged like crazy on either end! It was a bit of a rough ride
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gohim  



Joined: 02 Nov 2002
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Location: Rialto, CA

PostPosted: Fri Jun 20, 2003 6:25 pm    Post subject: Reply with quote

Just how long do you expect a clutch to last?

Most people don't expect their tires to last more than two or three years.

Why would you expect a clutch disc made from the same basic material to last longer?

Many people complain about the extra rattling and vibration that they experience after converting from the rubber centered clutch disc to the spring centered clutch disc. Porsche Engineers spec'd the rubber centered disc for a number of reasons. The shorter life (compared to a spring center clutch disc) of the rubber center is the trade-off for decreased driveline vibration and rattling noise. You can't get something for nothing.
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ZV  



Joined: 27 Nov 2002
Posts: 297

PostPosted: Sat Jun 21, 2003 1:37 am    Post subject: Reply with quote

gohim wrote:
Just how long do you expect a clutch to last?

Most people don't expect their tires to last more than two or three years.

Why would you expect a clutch disc made from the same basic material to last longer?

Many people complain about the extra rattling and vibration that they experience after converting from the rubber centered clutch disc to the spring centered clutch disc. Porsche Engineers spec'd the rubber centered disc for a number of reasons. The shorter life (compared to a spring center clutch disc) of the rubber center is the trade-off for decreased driveline vibration and rattling noise. You can't get something for nothing.

I've put 3,000 miles on the car since I've owned it. I was worried about the clutch from the beginning (it was the only thing missing from the maintenance records) but my father convinced me that the backlash was "normal" for a standard transmission and since he spent several years as a mechanic when he was younger I believed him. The clutch that I just took out (at 140,000 miles) was the 2nd clutch (I'm pretty sure) because a couple of the bolts in the bellhousing are non-standard (i.e. hex-head instead of Allen-head). Any car with a clutch that needs replacing every 2-3 years as you suggest is severely maladjusted somewhere in the clutch system, or is a track car.

I don't know what kind of tires you're using, but I'd be demanding a large discount on new tires if my tires only lasted 2-3 years. I have yet to get fewer than 60,000 miles from a set of tires, which equates to 5-6 years. My parents typically get 75.000-80,000 miles out of a set of tires before the tread gets down to 3/32 or 4/32. Tires are also (in my area at least) exposed to salt and the sun, both of which age rubber faster. The clutch hub is isolated from such exposure.

Porsche engineers specified the rubber-centered clutch because that's what was left-over from the early 944. There's a reason that the spring-center is a direct, drop-in replacement; it superceeded the rubber-center clutch in the 944. I'll give you one guess why.

As for more rattling and vibration, there had damn well better be. I'm hoping for a far more positive engagement that I had been getting.

Aaron
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Lizard  



Joined: 03 Nov 2002
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Location: Abbotsford BC. Canada

PostPosted: Sat Jun 21, 2003 1:58 am    Post subject: Reply with quote

ouch, that is bad, although I had a spring centered one that looked almost new and I managed to break the steel part of it, almost like it pulled itself apart
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gohim  



Joined: 02 Nov 2002
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PostPosted: Sat Jun 21, 2003 5:40 am    Post subject: Reply with quote

You think the rubber centered clutch discs were used because they were leftover from early 944 production? 944 cars were built with the rubber centered disc from the beginning until the end of production.

All the watercooled 4-cylinder Porsches, and many/most of the 911 based cars built since the 924S have been supplied with rubber centered clutch discs.

And I expect tires to last me at least 50K-60K miles before they wear out. I do not buy the super soft traction compounds or dirt cheap tires either. But people keep telling me (and the tire shops and manufacturers state that tires should be replaced every four to five years because of changes/deterioration of the rubber compounds due to heat cycling and environmental conditions.

You may only drive your car 10K-12K miles a year, and get 60K miles from a set of tires. So your the tread on your tires may last 5-6 years. But most people drive their cars farther than you do every year. For the last 10 years, I have averaged 22K miles a year. For the 10 years before that I averaged about 10K miles a year, and for the ten years before that around 25K miles a year. My Porsches get driven less than 5K miles each per year. Most of my mileage is driven in my 96 Ford Taurus. So, according to you the tires on my Porsches should last 12 years or more. That just don't happen, the sidewalls start to crack after 2-3 years, and cracks in the tread area start within 3-4 years. Tire manufacturers do not replace tires that are old for free, just because you did not wear them out before they rotted of old age.

Face it, spring centered clutches are noisier, and transmit more vibration. In some severe use cases, they may/will last longer than a rubber centered clutch disc. Spring centered clutch discs are not better for all drivers under all conditions. Just as rubber centered clutch discs are not indicated for all drivers under all conditions.

Rubber center clutch discs deteriorate and fail because of old age, heat, environmental conditions, abuse, and wear. They may need to be replaced, before the contact surface wears out, because of deterioration of the rubber material, just as tires may need to be replaced before the tread is worn out.
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Phogphire1  



Joined: 05 Apr 2003
Posts: 293
Location: Portland, OR

PostPosted: Sat Jun 21, 2003 6:01 am    Post subject: Reply with quote

Well I replaced a rubber center disc on my 84 944 with the spring centered disc. The PO bought the rubber hub and kit off e-bay for around $500. It Lasted less than 3 months and less than 2k (but he did have a teenage son) But during the clutch job, you could see all the new parts that he did install. But with 2 buddies and 20+ hours of labor. I don't think that I would ever buy another rubber hub disc again. I never saw the clutch disc before he installed it but maybe it was a manufacturing defect, or maybe it sat on a shelf somewhere.
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ZV  



Joined: 27 Nov 2002
Posts: 297

PostPosted: Sat Jun 21, 2003 8:38 am    Post subject: Reply with quote

gohim wrote:
You think the rubber centered clutch discs were used because they were leftover from early 944 production? 944 cars were built with the rubber centered disc from the beginning until the end of production.

All the watercooled 4-cylinder Porsches, and many/most of the 911 based cars built since the 924S have been supplied with rubber centered clutch discs.

968's had a spring-center clutch. All turbo 944 models had spring-center clutches. The original 924 also used a spring-centered clutch. At least, according to Pelican Parts they do. Since the 924S used an early 944 engine and drivetrain, it stands to reason that it would also use the early 944 clutch. I did not say that they were leftovers from previous production.

Quote:
You may only drive your car 10K-12K miles a year, and get 60K miles from a set of tires. So your the tread on your tires may last 5-6 years. But most people drive their cars farther than you do every year. For the last 10 years, I have averaged 22K miles a year. For the 10 years before that I averaged about 10K miles a year, and for the ten years before that around 25K miles a year.

US average is 12,000 miles per year. And I have yet to see any of my or my family's older tires develop age cracks. I do agree with a 6-7 year replacement interval for tires regardless of mileage, but that's tires, not a clutch hub which is isolated from UV exposure (the main degrading factor for rubber) and from exposure to the weather. No they don't replace old tires for free, but if a set only lasted 2-3 years before degradation then that's a manufacturing defect.

Quote:
Face it, spring centered clutches are noisier, and transmit more vibration. In some severe use cases, they may/will last longer than a rubber centered clutch disc. Spring centered clutch discs are not better for all drivers under all conditions. Just as rubber centered clutch discs are not indicated for all drivers under all conditions.

Then why does everyone except Porsche use spring-center discs? Also, the spring-center disk in my 914 is worlds smoother and quieter than the rubber disk was in the 924S. The new spring-center disk in the 924S is worlds smoother and quieter than the 914's spring-center disk. Rubber-center discs are really only good for someone who drives like my grandmother. In all but the most begnign instances, a spring-centered clutch will vastly outlast a rubber-center clutch with little to no perceptible change in the car's feel.

Quote:
Rubber center clutch discs deteriorate and fail because of old age, heat, environmental conditions, abuse, and wear. They may need to be replaced, before the contact surface wears out, because of deterioration of the rubber material, just as tires may need to be replaced before the tread is worn out.

This is exactly why a rubber center is a bad idea. You've made my point.

Aaron
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ProudGecko  



Joined: 26 Nov 2002
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PostPosted: Sun Jun 22, 2003 3:16 am    Post subject: Reply with quote

I'm guessing the reason Porsche used a rubber centered clutch is that Porsche has a tendency to stick with their methods no matter how old and out dated they seem to be. 914's originally had rubber centered disks and my guess is Porsche just stuck w/ that design (obviously larger disk to handle extra power tho). Thankfully the clutch in my dad's 914 is the 6 spring 911 clutch
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ZV  



Joined: 27 Nov 2002
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PostPosted: Sun Jun 22, 2003 11:31 am    Post subject: Reply with quote

ProudGecko wrote:
I'm guessing the reason Porsche used a rubber centered clutch is that Porsche has a tendency to stick with their methods no matter how old and out dated they seem to be. 914's originally had rubber centered disks and my guess is Porsche just stuck w/ that design (obviously larger disk to handle extra power tho). Thankfully the clutch in my dad's 914 is the 6 spring 911 clutch

An OE 914 clutch disk is a spring-center unit with four springs. At least, the OE disk for the 2.0 litre 914 is.

Aaron
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gohim  



Joined: 02 Nov 2002
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PostPosted: Sun Jun 22, 2003 4:58 pm    Post subject: Reply with quote

ZV, you wrote:

"... Porsche engineers specified the rubber-centered clutch because that's what was left-over from the early 944. There's a reason that the spring-center is a direct, drop-in replacement; it superceeded the rubber-center clutch in the 944..."

Porsche never spec'd a spring centered clutch disc for production model 944 and 924S cars. The Porsche does not sell a spring centered disc for these cars. The spring centered disc is marketed by Sachs (an OEM supplier for Porsche for 924S and 944 clutch discs). Porsche does not sell the spring centered clutch disc as a superceed for the rubber centered disc.

The 924S engines were not leftover early 944 engines. The 87 924S received the same engines used in 86 944 production. These engines have later part numbers, not the parts used in 82-84 2.5 engines, and the internal parts are not compatible with the earlier engines. The 88 924S received the same 160hp 10.2cr engine that the 944 received. How can you state that the 924S has a early 944 engine? It may have the same or similar power output, and most physical dimensions are the same, but they are not the same engine.
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gohim  



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Location: Rialto, CA

PostPosted: Sun Jun 22, 2003 5:06 pm    Post subject: Reply with quote

Cast iron will last longer than rubber when exposed to air polution, and UV energy.

Does that mean that tires should all be made of cast iron?

Of course not. Performance Characteristics also help determine what the best material to make a component from would be.

Longevity is one characterisic that should be consider by sometime considering a new clutch. To some people, a quiet, vibration free clutch is more important than simply going out and buying component with the highest usable mileage claim.
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Joes924Racer  



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PostPosted: Sun Jun 22, 2003 6:56 pm    Post subject: Reply with quote

Never had one both of the ones I ve had to work with[the old one that I removed ]and the new one I put in were spring discs.
Joe D.
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ZV  



Joined: 27 Nov 2002
Posts: 297

PostPosted: Mon Jun 23, 2003 9:29 am    Post subject: Reply with quote

gohim wrote:
ZV, you wrote:

"... Porsche engineers specified the rubber-centered clutch because that's what was left-over from the early 944. There's a reason that the spring-center is a direct, drop-in replacement; it superceeded the rubber-center clutch in the 944..."

The 924S engines were not leftover early 944 engines. The 87 924S received the same engines used in 86 944 production. These engines have later part numbers, not the parts used in 82-84 2.5 engines, and the internal parts are not compatible with the earlier engines. The 88 924S received the same 160hp 10.2cr engine that the 944 received. How can you state that the 924S has a early 944 engine? It may have the same or similar power output, and most physical dimensions are the same, but they are not the same engine.

What I meant by "left over" was that, with the 924S having been assigned as the entry level Porsche, it did not have a large engineering budget. The car used parts that had already been designed, not parts that were physically left over. The designs for the parts were left over. I will grant you that I was not being technical in my application of the terms "early" and "late" for the 944.

Aaron
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ZV  



Joined: 27 Nov 2002
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PostPosted: Mon Jun 23, 2003 9:37 am    Post subject: Reply with quote

gohim wrote:
Cast iron will last longer than rubber when exposed to air polution, and UV energy.

Does that mean that tires should all be made of cast iron?

Of course not. Performance Characteristics also help determine what the best material to make a component from would be.

Longevity is one characterisic that should be consider by sometime considering a new clutch. To some people, a quiet, vibration free clutch is more important than simply going out and buying component with the highest usable mileage claim.

Seriously flawed analogy. There is a definite and perceptible difference between a theoretical cast-iron tire (though if you're going for a metal analogy, stainless steel would be better, as it is lighter and less susceptible to rust) and a rubber tire. There is no perceptible difference between a rubber-center clutch and a spring-center clutch. I'll say it again, there is absolutely no excuse for using a rubber-centered clutch in a modern car, especially not a sports car. A spring-center is more durable than, and every bit as smooth and quiet as a rubber-centered clutch. Anyone who says different is finding the increased smoothness completely between their ears.

As a PCA driving instructor (and a man who has built 3 cars from the ground up) said about a rubber-center clutch, "that's 1920's technology, the only reason they used it is that it was cheaper", also adding that rubber-centered clutches are "pieces of crap".

Aaron
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