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SCCA D Prepared for my 924?
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HappyPuppy  



Joined: 04 Jan 2003
Posts: 114
Location: Chattanooga, TN USA

PostPosted: Sat Oct 22, 2005 4:08 pm    Post subject: SCCA D Prepared for my 924? Reply with quote

Vaughn, wake up! I've got a question for you. My silver 924 is finally, after two years of agony, going to the paint shop. I want to build it into a streetable SCCA racer (ie, legal enough to drive it to the race w/o being stopped). It's still all metal, but the engine sports the carb conversion and the interior is almost all gone. I want to make it competitive for relatively little bucks. Should I set it up for D Prepared, or should I go go ITB? I read somewhere that ITB requires a full interior, but since you run it, I figure you'd know best.

thanx
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Sat Oct 22, 2005 10:30 pm    Post subject: Reply with quote

LOL.

I'm a little confused; Prepared is an autox class; Production is a race class. Do you mean D Prod where the car used to be raced? No longer exists. The car is now legal in E Prod as a full-prep car, where you'll likely get spanked (Andy Franklin is building a car for this class) and in F Prod as a limited-prep (aka LP) car. LP means you're basically running an IT car with slicks, slightly more compression, but not much more. The GCR is available for download now from the SCCA website IIRC. (www.scca.org)

If you want a streetable car, ITB. ITB also makes far more sense for cost, it's far more economical.

Biggest problem I see for you is the carb conversion - must be reverted to stock. Very little interior is still required; we could go into details, but the main requirement is the dash. Take this information as only the rough basics, not as approval to remove bits - you must consult the rulebook for all the ins and outs.

Any other mods? Wondering what else might cause problems.

Obviously you'll need the usual safety equipment - cage, harness, seat, etc. I don't recommend spending too much on the paint if you're going racing. Furthermore, consider having it painted AFTER the cage goes in. Get Maaco paint and match it to readily available spray can paint. You'll need it.

Beyond that, I'd recommend rebuilding the motor, balance it while you're in there (that's cheap). Oil cooler and good radiator, plus Accusump if you can budget it - these are all needed for longevity. And you're not going to learn to race if your car keeps breaking down.

To make it driveable, you'll need suspension work. The rubber stock suspension bushings will be shot, so you'll want to replace those with plastic. Critical points are, in order, a-arm bushings, upper strut mounts (KLA makes an inexpensive non-adjustable spherical mount), rear spring plate bushings, and rear trailing arm pivots (I've only seen these available as a monoball insert, about $300, but those could wait till later).

Then you need shocks and springs. I don't recommend the Koni Yellows unless you have them revalved; off the shelf they're not up to the abuse of racing. Bilstein HD's may be, and can actually be gotten cheaper, I think. Obviously anything cheaper is just going fo fail sooner, and you need a good shock if you even want to be able to drive the car.

For springs: the 400# front spring 30mm rear torsion bar is a great balanced setup, very driveable and not too bad on the pocketbook. You'll need to swap those torsion bars in - IT does not allow use of coilovers. That's a major PITA of a job, and a great time to replace the rear spring plate bushings - not expensive, but hard to get to. To put the front springs on, you'll need the front coilover kit like Paragon's, with adjustable spring perches. The T-bars and spring setup each run about $300, so about $600 total, but necessary. Rough on the street, but manageable, and not worth compromising your driving experience on.

You will likely want an adjustable swaybar; I found that sticking with the stock front swaybar and only using the 19mm rear adjustable Porsche (not Weltmeister) bar was much cheaper, still very effective.

How's that for a start?
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HappyPuppy  



Joined: 04 Jan 2003
Posts: 114
Location: Chattanooga, TN USA

PostPosted: Sun Oct 23, 2005 1:03 am    Post subject: Reply with quote

Well, I was talking about D Prepared, not D Production. It's in the SCCA rulebook, and our favorite German is in there with a very strange listing. Let me show you:

Quote:
Porsche

356, except Carrera and 1500, 1600
Two 1.5" SU HS-4 or Two SU or Stromberg
Alternate Parts:644.531.004.10 Aluminum Door and 644.531.003.10 Aluminum
door.

1300
Two Solex 40 PBIC or 32 PBIC or 32 PBI or 2-32 mm Zenith DD carb.

912 (1600)
2 Solex PII-4

914, 1.7 & 1.8 L
Bosch Fuel Injection 40 mm or Two Solex 40 PII-4 Weber 40 IDF or
Dellorto 40mm.
Alternate Part: cast iron sleeves

Porsche

914 ( 4-cyl 2.0L)
Two Solex 40 PII, two Weber 40 IDF, two Dellorto 40 DLRA
Alternate parts: Intake manifolds: #021-129-705R. Sleeves: cast iron.
Top panel may remain if securely bolted or pinned.

924, non-turbo
(2) 45 mm with max.40 mm venturis


That last line for the 924 makes me think it's there to indicate the intake bore size and/or venturi size for a carb. I've thought about calling the National HQ and see what they say about it.

In the long run, I'd like to put some of the stock intake back and Megasquirt my car, and run 15:1 compression on E85, but I'm not sure if that would be legal, either.

I'm at NADC right now, so my car's getting painted for the price of the paint and bondo.

Let me list what the car has right now:

Polyurethane bushings on all suspension parts
Weltmeister 220# front springs
Cannon manifold w/ 2 DelOrto DLHA 40 carbs
Swaybars front and rear (stock or PO installed)
OE boge shocks
4-bolt disc/drum (found a 944 in the junkyard, so that will change soon)
Stripped interior (still have front seats, dash, carpet, door panels, and trim)
All accessories currently removed (rolling chassis, motor on stand)
Motor has been inspected by a machine shop, new bearings and gaskets, but original pistons and rings (assembled ala long block right now)


I can most likely get the High-Performance fabrication class to build me a rollcage, probably while the car is being painted. I don't have a lot of dough, being a full-time college student, but I am at a top-notch auto school, so finding people to fabricate simple things is fairly easy--that's why I was thinking of Lexan/Plexi windows.

I want to make my car competitive--maybe not immediately, but I need to pick a class that's best suited for the way my car is and will be, and get the parts to complete it as my moneymaking skills allow.

Where should I take this 924?

thanx
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924RACR  



Joined: 29 Jul 2001
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PostPosted: Sun Oct 23, 2005 1:45 am    Post subject: Reply with quote

Well, I can't speak to the Prepared classes, since that's all Solo stuff - I only do road racing, can't stand autox. ITB is IMO the least expensive way to be competitive in a 924 in road racing.

Perhaps some of our autox'ers can answer your questions.
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HappyPuppy  



Joined: 04 Jan 2003
Posts: 114
Location: Chattanooga, TN USA

PostPosted: Sun Oct 23, 2005 3:57 am    Post subject: Reply with quote

I'm actually more keen on road racing than auto-x, myself, but right now, I'll take what I can get.

I was looking through the ClubRacing rulebook, and I noticed that F Production seems somewhat close to what I want. Improved Touring would have been nice, except for the fact that I shudder at the thought of trying to piece together a working CIS system. If I ever have the fuel distributor go out on my 931, it's gonna get Megasquirted, without fail.

Anyway, I would like to run ITB, and I don't mind the stock manifold, but is there any way I can Megasquirt the car? CIS has to be where the term "Coyote Ugly" really came from. Should I try calling the SCCA and seeing if they'll make an exception? Or should I just go to F Prod and try to find 400-lbs of stuff I can rip out of the 924?

thanx
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John Brown  



Joined: 07 Nov 2002
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PostPosted: Sun Oct 23, 2005 8:47 am    Post subject: Reply with quote

You could also run with the SE region of the 44Cup. The carbs are allowed. If so, I suggest consider before changing the brakes as the 4 bolt setup is lighter and we have not (yet) had problems stopping with the stock non-471 setup running at around 2200 lbs. If you can drive the socks off the thing you can just about keep up with the back of the pack. So you'll never podium but the racing is fine.

Vaughan, I was looking at ITB times at the Summit Point track here. While ITB is a few seconds slower than the 44Cup, we would still be far from the front (especially at the higher weight). I think you're success may be partially benefitting from the short tight track at Waterford. In fact that was part of the reason we did not do this final weekend up at Watkins Glen. WG is a non-technical high speed layout that would just accentuate our shortcomings in the power department.
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HappyPuppy  



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Location: Chattanooga, TN USA

PostPosted: Sun Oct 23, 2005 1:31 pm    Post subject: Reply with quote

After reading up on 44cup, ITB, DSP, and F Prod, I think I might want to go the F Production route. I worry about 2000 lb Miatas eating me for breakfast, but I think that with enough seat time, I can show them what their predecessor can really do.

I'm still going to grab the 944 parts--I mean, it would be foolish NOT to get them while they're at Pull-A-Part (can you say 15" fuchs for 10 bucks a piece?). I 've got to paint the car first, so there's plenty of time to decide anyway.

OTOH, anyone got any fiberglass parts they don't want anymore?

thanx, and keep it coming--I can use the advice.
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Sun Oct 23, 2005 10:34 pm    Post subject: Reply with quote

John Brown wrote:
Vaughan, I was looking at ITB times at the Summit Point track here. While ITB is a few seconds slower than the 44Cup, we would still be far from the front (especially at the higher weight). I think you're success may be partially benefitting from the short tight track at Waterford. In fact that was part of the reason we did not do this final weekend up at Watkins Glen. WG is a non-technical high speed layout that would just accentuate our shortcomings in the power department.


Speak for yourself... Last time I was at Mid-O, I was only a few seconds off the ITB pole pace - and that was on old Hoosiers, on a track I still have plenty to learn about. Too bad we didn't make it there this year. I still maintain that the car can compete in ITB.

IT is far cheaper than Prod, no question about it. You'd be best off in IT or 44Cup. I predict that you'd end up selling the car either incomplete or dissatisfied after a few runs if you go Prod. Prod is not an entry-level class. Trust me on this, I know my way around the paddock and the rulebook.
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Vaughan Scott
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John Brown  



Joined: 07 Nov 2002
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Location: Leesburg VA

PostPosted: Mon Oct 24, 2005 12:46 pm    Post subject: Reply with quote

924RACR wrote:
John Brown wrote:
Vaughan, I was looking at ITB times at the Summit Point track here. While ITB is a few seconds slower than the 44Cup, we would still be far from the front (especially at the higher weight). I think you're success may be partially benefitting from the short tight track at Waterford. In fact that was part of the reason we did not do this final weekend up at Watkins Glen. WG is a non-technical high speed layout that would just accentuate our shortcomings in the power department.


Speak for yourself... Last time I was at Mid-O, I was only a few seconds off the ITB pole pace - and that was on old Hoosiers, on a track I still have plenty to learn about. Too bad we didn't make it there this year. I still maintain that the car can compete in ITB.


I'm pulling for you to be right. Just an estimate made with incomplete data I was looking becuase I was tempted by your success.
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80 931 - #931 44Cup
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Mon Oct 24, 2005 9:52 pm    Post subject: Reply with quote

I know, we all are...
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Vaughan Scott
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ryoji  



Joined: 10 Oct 2003
Posts: 168
Location: NNJ

PostPosted: Tue Oct 25, 2005 2:22 am    Post subject: Reply with quote

Quote:
The race-prepped 2.0L features 9.5:1 compression (compared to the stock 8.5:1) with a .040" overbore, the remainder of the engine internals are balanced and blueprinted. The head is flow-matched (port-matched to intake and exhaust). The exhaust is a standard MSDS header with ceramic coating and fiberglass wrapping, flowing through a 2.5" exhaust system with 2 Dynomax race bullet mufflers.

Quote:
    Shocks and struts are custom-valved Bilstein Motorsport units front and rear, with Paragon Products adjustable camber plates and KLA strut tower brace up front.
    Springs, torsion bars, and swaybars are upgraded except for the front swaybar- 400lb Carrera front springs, 30mm Sway-a-Way rear torsion bars, 22mm front swaybar (stock), 19mm adjustable Porsche 944 Cup Car rear swaybar. The rear swaybar also has KLA's adjustable-length end-links with spherical bearings, to remove any pre-load from the rear swaybar. The front swaybar still needs this feature.
    Front bushings have all been replaced with spherical bearings from Shine Racing. Rear spring plate bushings have been replaced w/ Racer's Edge delrin and Weltmeister poly-graphite bushings. The rear trailing arm rubber bushings have been replaced with Racer's Edge spherical bearings. The only rubber remaining in the suspension is some of the less-important rear suspension mounts.


When I ran SP at the first time, I had the similar engine setup and half the equipments Vaughan has. After finally managed to run full season of 44cup, I think his with all suspension upgrades might mark low 1:35s to high 1:34s. With Eric in it, it would be 1:33s. I can not see a winning the ITB with this time but possible 3rd finisher or in the top5. I do not think 924 can make ITB's magical 1:32s at all, though.

1:31s was the lap time for top5 for the 44cup last year; but this time becomes the back-marker in this season. There were 15 cars between 1:28s to 1:31s in the last cup race. And these times are not bad in ITS races in MARRS. In fact 1:28s is good time, excluding 2 shinny BMW which are always placing the big gap in the race. So I think it is the same 924 in ITB as 944 in ITS.

I really want to see how well Vaughan's car is sorted out in person. However, I wonder how much effort and maintenance is it required? How much fixing/works/attentions are needed at a paddock? I read his report mentioning much of fixing at a paddock etc... This is another part of the racing and everybody has to pay attention. I was a back-marker but I've never worked at the paddock. I've picked free lunches.

Now, Vaughan, you need to come to the SP and show us how in person to guys in the East.
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924RACR  



Joined: 29 Jul 2001
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Location: Royal Oak, MI, USA

PostPosted: Tue Oct 25, 2005 2:45 am    Post subject: Reply with quote

I know, I know. You should've been there at Mid-O where I was taking on and beating the 944's and 924S's...

I normally leave my car alone on the race weekend, other than basic checks and tire rotation. The very last race weekend was unusual, because we had brake problems (probably due to weak maintenance) and a new suspension that wasn't set up properly (due to lack of time). The engine hasn't really been getting anything all season except oil changes - checked bearings halfway, but buttoned it back up, they looked fine.
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HappyPuppy  



Joined: 04 Jan 2003
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Location: Chattanooga, TN USA

PostPosted: Tue Oct 25, 2005 4:55 am    Post subject: Reply with quote

I've been looking over ITB again, this time a little more thoroughly, and I think I see what you mean. The only problem is with the K-jetronic--do you think I can convince SCCA to let me run in ITB w/ a Megasquirt setup? I've got a stock manifold, and some of the parts for CIS, but putting that system back together and getting it to work...I'd rather try circumcising myself with a butterknife.

Everything else is doable for ITB, but I do have a few more ideas and questions:

Can I use a 931 head?
5-bolt suspension?
DIS system, or at least a crank trigger to time the distributor?
Aluminum arms?
Plexi/Lexan?

I know I must sound pretty flaky, but I just want to make sure that my car won't be holding me back.

thanx
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John Brown  



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PostPosted: Tue Oct 25, 2005 12:36 pm    Post subject: Reply with quote

HappyPuppy wrote:
I've been looking over ITB again, this time a little more thoroughly, and I think I see what you mean. The only problem is with the K-jetronic--do you think I can convince SCCA to let me run in ITB w/ a Megasquirt setup? I've got a stock manifold, and some of the parts for CIS, but putting that system back together and getting it to work...I'd rather try circumcising myself with a butterknife.

Everything else is doable for ITB, but I do have a few more ideas and questions:

Can I use a 931 head?
5-bolt suspension?
DIS system, or at least a crank trigger to time the distributor?
Aluminum arms?
Plexi/Lexan?

I know I must sound pretty flaky, but I just want to make sure that my car won't be holding me back.

thanx

SCCA is not going to make an exception or rule-making for changing the CIS in ITB. Period. Vaughan was doing good to bet it from A to B.

No
Yes - it came on the cars as an option. At least I think its on the spec line.
No
No (You might get away with the rears but it's a gamble)
Don't know. Don't think so. Vaughan?
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80 931 - #931 44Cup
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924RACR  



Joined: 29 Jul 2001
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PostPosted: Sat Oct 29, 2005 1:32 am    Post subject: Reply with quote

HappyPuppy wrote:

Can I use a 931 head? - no
5-bolt suspension? - YEP!
DIS system, or at least a crank trigger to time the distributor? - no
Aluminum arms? - no
Plexi/Lexan? - no

I know I must sound pretty flaky, but I just want to make sure that my car won't be holding me back.

thanx


It won't! As long as it's reliable, it'll be faster than you are. I have trouble believing you can't source a complete CIS system in decent shape here on the board for a reasonable cost - certainly just a fraction of the car prep cost, and less total than what you'd need to lay out to race in Prod. I'd estimate you would need to budget around $6k tops to prep the car for IT. For Prod, expect closer to $20k. So, how's your budget?
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