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924/944 VR6, has anyone really done that?
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Horizonblue  



Joined: 13 Oct 2011
Posts: 307
Location: Sorring city, Denmark, Europe

PostPosted: Fri Oct 28, 2011 5:41 am    Post subject: 924/944 VR6, has anyone really done that? Reply with quote

Well, I've been searching this board and some other forums, and a few has started a VR6 swap, but it seems like all the threads has suddenly died. So I'm asking: is there a 924/944 VR6 running somewhere?

To me it seems like the perfect engine for a swap, instead of a heavy SBC V8, where you have to ditch the brake booster. In my country, the car would never be street legal without the original booster.
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Raceboy  



Joined: 01 Mar 2004
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PostPosted: Fri Oct 28, 2011 6:01 am    Post subject: Reply with quote

It would be much easier just to boost the stock engine and it would still be a Porsche afterwards.

You just swap the same lousy engine technology (Heron style combustion chamber with flat head) but with two more cylinders into your 924.
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morghen  



Joined: 21 Jan 2005
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Location: Romania

PostPosted: Fri Oct 28, 2011 6:03 am    Post subject: Reply with quote

you dont need the VR6...you can use the audi V6.

VR was designed to be a transversal mounted engine. mount it longitudinally and you'll work alot to balance the car.
+ its not that great...170/190 hp...you get that from a tuned 2.5 easy.
or from a 2L turbo.
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Martijnus  



Joined: 29 Dec 2006
Posts: 2019
Location: Netherlands

PostPosted: Fri Oct 28, 2011 8:52 am    Post subject: Reply with quote

I'm not that fond of the AAA engine.
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"Rule: Turbo's make torque, and torque makes fun." (C. Bell)

924 "50-jahre", 1981.
MSII/extra, LPG, ITB's, 5lug.
To be turbo'ed in a while.
Killed her at the Nurburgring, Porscheless at the moment
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fiat22turbo  



Joined: 18 Jan 2006
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Location: Portland, OR

PostPosted: Sat Oct 29, 2011 10:46 am    Post subject: Reply with quote

What about the other VR6 derivatives used in the Tourag, Cayenne and R32? Seems like they managed to get 250hp out of one.

I wouldn't dismiss them outright, but I still feel that the Audi 20-valve turbo motor is a better ultimate solution for the 924 as they are very similar motors so it ends up being an "easier" engine swap all things considered.
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1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose)
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Cedric  



Joined: 27 Aug 2004
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PostPosted: Sat Oct 29, 2011 11:36 am    Post subject: Reply with quote

To bad its such a heavy engine, performance wise there are better engines, but the sound of a 3.2 with fewer mufflers is really a special thing that a 4 pot never will get. But its a lot of work for a heavy lump och iron at the front

Boosting the original engine is as raceboy said probably the wisest choice for performance..
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Horizonblue  



Joined: 13 Oct 2011
Posts: 307
Location: Sorring city, Denmark, Europe

PostPosted: Mon Nov 07, 2011 6:56 am    Post subject: Reply with quote

I agree that the wisest choise for more performance would be a turbo/supercharger. If I was going to do a VR6 swap, it was not necessarily for building the fastest 924 ever. It was more for the fun of having a 924, that no one else has.

These days I'm considering a Megasquirt on the original engine(with a custom made stainless steel intake manifold), but wondering how much of a job it would be to do a VR6 swap instead.

When I'm driving in the car, I'm actually quite happy with the 2,0 engine. I also like the fact that it is a simple engine from a mechanical point of view, the 944 engine is more complicated.

But I'm still wondering how it would be to drive the car, with a 6 cyl engine in the front.


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morghen  



Joined: 21 Jan 2005
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PostPosted: Mon Nov 07, 2011 5:11 pm    Post subject: Reply with quote

you can make the VR6 turbo and get 500-600 hp

the VR6 sounds very nice...honestly it sounds like the 924 should have sounded coming from the factory.

when i come to think about it...its not such a bad ideea....its a VW unit...parts are fairly cheap and you can find them anywhere.
power is decent....and with a simple bolt-on-ish turbo kit you get 300HP EASY from this engine. or 200HP with minor NA tweaking

For the 924 2L NA to make 2/300HP you need to do alot of work...and it will never sound like the VR6

then again...if you make the 924 VR6 turbo...you need gearbox, brakes,torque tube, suspension...so its a complete rebuild
but if you keep it NA then you can get away with minimal changes.
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Martijnus  



Joined: 29 Dec 2006
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Location: Netherlands

PostPosted: Mon Nov 07, 2011 8:46 pm    Post subject: Reply with quote

in that line of thought, I would go for a 20v turbo engine from audi. Can't beat the 5cyl sound and it will probably fit even better than a vr6.
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"Rule: Turbo's make torque, and torque makes fun." (C. Bell)

924 "50-jahre", 1981.
MSII/extra, LPG, ITB's, 5lug.
To be turbo'ed in a while.
Killed her at the Nurburgring, Porscheless at the moment
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Horizonblue  



Joined: 13 Oct 2011
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Location: Sorring city, Denmark, Europe

PostPosted: Fri Nov 11, 2011 7:44 am    Post subject: Reply with quote

A 5 cyl swap would probably be easier, yes, since the bell housing pattern is the same as the 924. But I have a weakness for 6 cyl engines.....

The VR6 has a different bellhousing pattern and needs therefor an adaptor. The starter on the VR6 is also located at a silly place. I know that 034 motorsports makes almost the parts needed for bolting the VR6 engine to the 924 (016) bellhousing (adaptor, starter, flywheel etc), but these parts are quite expensive. I can make them myself(even though it will take some time), so I'm not willing to pay a fortune.

This winter I will pull out the old engine. I have a 1984 engine laying around and it has been a plan for some time to install that one. The old engine does have a little knocking when cold. If I could obtain a broken VR6 engine for almost nothing, I would like to lower it into the engine bay, just to see if that project looks hopeless.

If it looks hopeless or somebody talks sense into my head, I will install the 1984 engine and look into an EFI conversion. I have already been fabricating some of the hardware needed; injector bungs, stainless steel fuel rail and an intake manifold flange, 10 mm stainless steel.




I would like to make my own intake manifold, so I've been drawing a few lines, not finished yet. (3D SolidWorks)



The flat surface on the front, could be mounting place for a coil pack.
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bizzyfingers  



Joined: 10 Jun 2012
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PostPosted: Mon Sep 24, 2012 3:54 pm    Post subject: Reply with quote

Did you get any further with the VR6 idea? I am toying with it myself.
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Horizonblue  



Joined: 13 Oct 2011
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PostPosted: Mon Sep 24, 2012 4:31 pm    Post subject: Reply with quote

bizzyfingers wrote:
Did you get any further with the VR6 idea? I am toying with it myself.


Hey

I did some investigation, but I didn't come so far that I purchased any parts. I believe that the main problem on this conversion is the placement of the starter. There are two scenarios.

1. Use the original 924 bell housing with the 034motorsports adaptor, flywheel and special starter (quite expensive).

2. Use the VR6 bellhousing, fabricate a plate, so it can be mounted onto the torque tube, fabricate a bracket so the starter can be placed in the "turbo position" (under the torque tube). Cheaper solution, since the original VR6 parts can be used, but it will take some work.

There may be a third scenario. But it depends on the diameter of the starter ring gear of the VR6 engine. Cut a VR6 bell housing and a 944 bell housing into half and weld them together. The 944 bellhousing is easy to find, and it has the starter underneath the torque tube. It therefore has the mounting flange for the starter. But if the starter ring gear diameter on the 944 and the VR6 engines don't macth, this will not work. But if one cound mount the starter ring gear from the 944 on the VR6 flywheel, it may work anyway.

The best way to get anywhere from here, is to purchase a broken 944 engine with bellhousing(cheap) and a VR6 engine with bell housing and start dis-assembling and measuring.

I have sometimes thought about a different engine for a swap. Don't know if you have seen my post, regarding a straight six engine in a 924. But there was a 2,4L 6 cyl inline petrol/gasoline engine available for the VW LT van. That one will bolt right on to the 924 bellhousing, as far as I know. But it's not going to be an easy swap, since it needs a power upgrade and it's not a cross-flow head.
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the_mad_electrician  



Joined: 16 Nov 2009
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PostPosted: Wed Oct 03, 2012 8:57 am    Post subject: Reply with quote

I'm sure it has been asked but does the 3.0 Audi have the same bellhousing pattern? Even if it doesn't fabbing a bellhousing would not be much more work than any other swap considering you have to build headers and an oil pan for most swaps.
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the_mad_electrician  



Joined: 16 Nov 2009
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PostPosted: Wed Oct 03, 2012 9:12 am    Post subject: Reply with quote

It was also discussed about a 2.8 swap. Some said it was too heavy with too little power gain. But the 12v 2.8 has a touch over 170hp and the 30v 2.8 has 190. And they have to weigh less than a SBC. The biggest issue is that funky flywheel the 2.8 uses.
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Horizonblue  



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PostPosted: Wed Oct 03, 2012 8:19 pm    Post subject: Reply with quote

the_mad_electrician wrote:
I'm sure it has been asked but does the 3.0 Audi have the same bellhousing pattern? Even if it doesn't fabbing a bellhousing would not be much more work than any other swap considering you have to build headers and an oil pan for most swaps.


I'd rather not use an ordinary V engine for a swap, since there will probably be a clearance issue with the brake booster. A hydro booster from a BMW or similar is off course the solution. But in my country(Denmark, European Union) the car will never be street legal without the original booster. Well, it is not impossible to make the car street legal, but a technical inspection office has to approve the rebuilt, before it can go to the ordinary car inspection(MOT). That is probably going to cost a lot.

I believe that the VR6 engine can fit in the engine compartment along with the original brake booster. That makes this engine more ideal for an engine swap, in my country.
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