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Carrera
Joined: 13 Nov 2009 Posts: 143 Location: Helsinki, Finland
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Posted: Thu Mar 11, 2010 6:40 pm Post subject: 937 original IC and turbo into a 1981 RoW 931 |
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I managed to acquire an original 937 IC and a larger original 937 turbo as well.
I had the turbo rebuilt and the IC cleaned and tested.
The IC came with all necessary original bits and pieces for a bolt-on installation. As my 931 is a 1981 RoW car the installation should be rather simple.
In order to increase the boost pressure I have a ball&spring type manual boost controller. I also have a VDO boost pressure gauge which I plan to install in place of the clock.
Also I have an extra hood from a normally aspirated 924 and a scoop to be installed on the extra hood. At first I thought about building the car to a CGT-look, but I wasn't quite convinced with the aftermarket CGT-kits. An original kit would cost a small fortune, if one would be available... So, at least for the time being, I will have a rather silly looking car with a narrow body matched with a scoop
Now to the real questions:
- What do you experts suggest as safe boost pressure in bar-scale? (I believe the original CGT has a boost of 0,75bar)
- How reliable is the old K-jet to hold its settings? I am questioning whether to instal an air/fuel meter. The sad fact is that the air/fuel meters look like Christmas tree decorations and they would completely spoil the original look of the interior
Any pointers on what else I would still need to consider for this mod would be highly appreciated
I will add some pictures and a note after the installation has been completed in early April.
... if anyone knows of an original CGT kit on sale on this side of the pond drop me a note  _________________ 931 S2, 1981 |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Thu Mar 11, 2010 8:39 pm Post subject: |
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You could consider one of the units from PLX Devices, which don't have to be installed permanently in the car. The nice thing about them is that you can also purchase a USB connector and download their free software to do data logging, which should be very useful for rolling road tuning. Take a look:
http://www.plxdevices.com/wideband.html
Technically, you wouldn't even need a gauge, you could just get the sensor & module kit, and do everything by logging to a laptop. I have their AFR & Boost gauge in my car, with the modules neatly tucked away behind the kick panel. I even put a hinge on the kick panel for easy access to the modules. _________________ erstwhile owner of just about every 924 variant ever made |
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Carrera
Joined: 13 Nov 2009 Posts: 143 Location: Helsinki, Finland
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Posted: Thu Mar 11, 2010 10:17 pm Post subject: |
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ideola wrote: | You could consider one of the units from PLX Devices, which don't have to be installed permanently in the car... |
Not a bad option, yet a bit pricey as they are wideband solutions...
How about the basic narrow-band gauges, are they worth anything?
... they only cost around $30-50.
I'm still wandering if the air/fuel ratio is checked and setup on a rolling road will the K-jet be able to hold the settings or does the ratio need to be constantly monitored...
Any ideas on the safe boost range? _________________ 931 S2, 1981 |
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flosho

Joined: 01 Jul 2004 Posts: 3160 Location: Eau Claire, Wisconsin
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Posted: Thu Mar 11, 2010 11:33 pm Post subject: |
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Narrow band is essentially useless for "tuning". If you want to know just before your motor is going to melt down, get a narrow band. They shouldn't even make a narrow band a/f meter these days.
Wideband is much more accurate, and is a much better investment. Even if you think of a narrow band a/f as a 'stop gap' it will just be a waste of $50-75 and two hours worth of putting it in.
Do it once, do it right.
FYI, narrow band measures air/fuel from 1 volt to 0 volts and basically .5v is 'stoich' and on either side of that is 'rich' or 'lean', while the wide band measures 5 volts to 0 and produces much more accurate measurements.
Also, I have the AEM UEGO, its all in one gauge and system, won't let you datalog without software that accepts 0-5v signal (megasquirt, or AEM standalone), but it is only $240ish shipped. _________________ [This Space For Rent] |
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morghen

Joined: 21 Jan 2005 Posts: 9071 Location: Romania
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Posted: Thu Mar 11, 2010 11:52 pm Post subject: |
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you paid for the very rare 937 IC and turbo...you want to upp the boost and you think a wideband setup worth 200 dollars is expensive?!  _________________ Supercharger and EFI kits
https://www.the924.com |
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Rich H
Joined: 10 Jun 2007 Posts: 2665 Location: Preston, Lancs, UK
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Posted: Thu Mar 11, 2010 11:53 pm Post subject: |
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I had an innovate LS1 that was good but no gauge as standard but gauges are easy enough to build DIY
As above narrow band will tell you when you cross 14.7 AFR it eaither says Rich (over 14.7) or Lean (Under 14.7) it is not proportional in any way. Essentially it step changeds it's state at 14.7 AFR from Low to High.
Worse than useless! _________________ 1994 Lotus Esprit S4 - Work in progress...
1980 Porsche 924 S2 DITC Turbo - Original spec
1978 Homo-Sapiens - Tired spec
1953 Landrover S1 - Pensioner Spec |
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Carrera
Joined: 13 Nov 2009 Posts: 143 Location: Helsinki, Finland
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Posted: Fri Mar 12, 2010 12:10 am Post subject: |
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Thanks guys for educating me on the subject of narrow vs. wide band AFMs
morghen wrote: | you paid for the very rare 937 IC and turbo...you want to upp the boost and you think a wideband setup worth 200 dollars is expensive?!  |
... yes
You are quite right, original 937 ICs and turbos are not easy to find and when you find them they are definitely not cheap. I am making the assumption they are worth the investment, both in a way that they will put a grin on my face when driving the 931 and also in a way that in case I ever decide to part with them I'll probably get about what I paid for them...
As you might have guessed the IC and turbo made quite a hole in my budget. Therefore I have been a bit unsure whether I really need to invest several hundred dollars on a wide-band meter... based on the replies so far it looks like this is an investment I'll have to make
Thanks for the heads up!
What about this option?
http://www.innovatemotorsports.com/products/db.php _________________ 931 S2, 1981 |
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alexvex
Joined: 31 Jul 2006 Posts: 420 Location: Seattle, WA (from Indiana)
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Posted: Fri Mar 12, 2010 5:44 am Post subject: |
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You can buy an AEM EUGO wideband for $180 (I've used them on several cars).
Spending $200 on a wideband is much better than several hundred or thousand after grenade your motor due to bad tuning.
Do it right and do it once. _________________ --Alex--
1992 Porsche 968 (VW 2.5L I5 Turbo swap in the works)
1995 Audi 90 Quattro Sport (4.2L V8 Swap)
2010 Touareg TDI
Past Pcars: 80 931, 87 924S, 87 951 |
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Shurick

Joined: 15 May 2005 Posts: 524 Location: Russia, Moscow.
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Posted: Fri Mar 12, 2010 6:50 am Post subject: |
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alexvex wrote: | Spending $200 on a wideband is much better than several hundred or thousand after grenade your motor due to bad tuning.
Do it right and do it once. |
Carrera, guys are right advising you to spend some cash for the proper tool. Engine rebuild worth much more than some proper tooling. Try to take look at this like a kind of investment. One day you may consider to go EFIed and WBO will be a must to tune it. I don't think that you need any kind of a display for a daily drive since you don't have enough time to watch it while you drive hard. But the opportunity to record some logs while calibrating your fueling is very helpful. _________________ WBR, Shurick
'79 931 -- intercooled K26-3060-6.10 turbo @ 1.2 bar, EFI+EDIS, 951S brakes, stripped interior, 951 look.
'86 924S -- R.I.P.
https://www.instagram.com/ru_pacecar/ |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Fri Mar 12, 2010 6:58 am Post subject: |
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Shurick wrote: | I don't think that you need any kind of a display for a daily drive since you don't have enough time to watch it while you drive hard. But the opportunity to record some logs while calibrating your fueling is very helpful. |
Precisely why I suggested the PLX Devices setup...get the module & sensor for $199, get the USB dongle for $69 and download the software for free. No unsightly christmas tree gauge in your historic car, but you have a proper tool for tuning. The other options mentioned are fine for stand-alone or integration with a full blow engine management system, but the PLX setup is the lowest cost of entry to true data logging I've found, particularly for a car that isn't equipped with an EMS to begin with. _________________ erstwhile owner of just about every 924 variant ever made |
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flosho

Joined: 01 Jul 2004 Posts: 3160 Location: Eau Claire, Wisconsin
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Posted: Fri Mar 12, 2010 8:46 am Post subject: |
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Shurick wrote: | I don't think that you need any kind of a display for a daily drive since you don't have enough time to watch it while you drive hard. But the opportunity to record some logs while calibrating your fueling is very helpful. |
I disagree. While I don't watch it at all while autocrossing, when on the street and during a spirited drive, its very convenient to glance at(a-pillar guage holder) and see what the engine is doing.
If you spend the money for the unit, might as well be able to keep an eye on it. Plus if you ARE tuning your car, you're gonna want constant monitoring, just for peace of mind, even more so if you like to tinker or go EFI in the future. _________________ [This Space For Rent] |
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Carrera
Joined: 13 Nov 2009 Posts: 143 Location: Helsinki, Finland
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Posted: Fri Mar 12, 2010 4:13 pm Post subject: |
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ideola wrote: | Shurick wrote: | I don't think that you need any kind of a display for a daily drive since you don't have enough time to watch it while you drive hard. But the opportunity to record some logs while calibrating your fueling is very helpful. |
Precisely why I suggested the PLX Devices setup...get the module & sensor for $199, get the USB dongle for $69 and download the software for free. No unsightly christmas tree gauge in your historic car, but you have a proper tool for tuning. The other options mentioned are fine for stand-alone or integration with a full blow engine management system, but the PLX setup is the lowest cost of entry to true data logging I've found, particularly for a car that isn't equipped with an EMS to begin with. |
flosho wrote: | I disagree. While I don't watch it at all while autocrossing, when on the street and during a spirited drive, its very convenient to glance at(a-pillar guage holder) and see what the engine is doing. |
At least initially, I don't have very high ambitions on further engine mods... the reason why I went the 937 IC+Turbo route is that I can rather easily put the car back in stock form if required. Here in Finland a historic car can get "museum status" after its 30 years old. This requires a completely original car and the benefits are tax exemption and a considerable rise in value especially in the eyes of collectors. So I plan to drive hard for 2 years, revert the current car back to original and perhaps instal the gadgets to a more track oriented 931...
Anyway, thanks for the valuable pointers and opinions on A/F logging and monitoring. I really needed them
Dan, the "problem" with the PLX product is that I don't think I'll be using so much the data logging capabilities. I'm more on the lines with flosho, as I would definitely like to know what the readings are when I'm driving. I just hate the looks of most of the gauges... Also, allthough the US prices are very attractive as such, I'll have to factor in postage, customs and VAT. So if the PLX costs $270 in the US, the eventual cost for me is $480.
The best option I could find with short notice is the Innovate Motorsport DB product kit. Its a US product, but there is an official reseller here in Finland that has a modern dyno and vast experience in race car tuning. The price of this kit is $229 in the US and 229€ (~$300) over here. For me the big plus is that the gauge does not look all that bad and I could have the kit professionally installed and have the car dyno tested and setup at the same time
"The DB Gauge Kit ($229) comes complete with the patented award-winning LC-1 Wideband Controller, DB Gauge, Bosch 5-wire Wideband 02 Sensor, Bung/Plug Kit, Software CD, and quick start guide."
 _________________ 931 S2, 1981 |
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Rich H
Joined: 10 Jun 2007 Posts: 2665 Location: Preston, Lancs, UK
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Posted: Fri Mar 12, 2010 6:14 pm Post subject: |
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That is what I had.
Ensure it's a new module as there are 2 versions a 6 wire and a 7 wire, the 6 witres used to die unexpectedly....
I was on the look out for an analogue gauge to fit in with the dash better but never did find one.  _________________ 1994 Lotus Esprit S4 - Work in progress...
1980 Porsche 924 S2 DITC Turbo - Original spec
1978 Homo-Sapiens - Tired spec
1953 Landrover S1 - Pensioner Spec |
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Cedric

Joined: 27 Aug 2004 Posts: 2756 Location: Sweden
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Posted: Fri Mar 12, 2010 8:07 pm Post subject: |
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The wide band lambda is the most important tool when you want to get your car running. But you dont need it in the car all the time after your tuning is done.
I used a Innovate lm-1 with a friend of mine in the passenger seat. He then read the results under acceleration at 4th/5th gear. Easy and enough for tuning at this level. The sensor was in the tailpipe in a home built adapter. No modding was needed on the original system. The wire was pulled throug the back window. An easy setup like this will cost less and need no modding of the car. you have an absolutely superb 931, i´m glad to hear that you want to keep it that way  _________________ 1980 924 Turbo
www.instagram.com/garagecedric/ |
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Carrera
Joined: 13 Nov 2009 Posts: 143 Location: Helsinki, Finland
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Posted: Sat Mar 13, 2010 12:25 am Post subject: |
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Cédric wrote: | The wide band lambda is the most important tool when you want to get your car running. But you dont need it in the car all the time after your tuning is done.
I used a Innovate lm-1 with a friend of mine in the passenger seat. He then read the results under acceleration at 4th/5th gear. Easy and enough for tuning at this level. The sensor was in the tailpipe in a home built adapter. No modding was needed on the original system. The wire was pulled throug the back window. An easy setup like this will cost less and need no modding of the car. you have an absolutely superb 931, i´m glad to hear that you want to keep it that way  |
Thanks Cédric
After a bit of searching its now between 3 candidates that I can source locally. Which one is the best bang for the buck depends on who you ask...
- Innovate Motorsports DB-kit (€229)
-- Pros: Decent gauge. LogWorks program. Self calibrating. Good remarks the Wideband Shootout...
-- Cons: Some units have broken down. Warranty seems to work but lead times are long...
- AEM Uego kit (€179-€259)
-- Pros: Gauge with both digital and analogic display in various colour oprtions. Can be manually calibrated.
-- Cons: No real data logging capability. Not too much discussion around it on the net... good or bad sign?
- PLX Combo, DM-5 + SM-AFR (€259)
-- Pros: Dan's favourite Automatic calibration.
-- Cons: Gauge looks nice on a Christmas tree. Mixed reports on the net... Some units have broken down. Warranty seems to work ok.
Here's a comparison of the alternatives:
http://moto.nayr.com/lib/FordMuscle.pdf _________________ 931 S2, 1981 |
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