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BionicBalls

Joined: 05 Jan 2009 Posts: 642 Location: Charlotte, NC
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Posted: Mon Aug 29, 2011 12:53 pm Post subject: Franco Gear |
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This comes up every so often, but it's been awhile so I figured I'd respark the discussion.
Found this site while searching:
http://www.selendesigntech.com/xFranco.aspx
Now who's going to start reproducing them? _________________ 1980 924 NA
1982 931 |
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fiat22turbo

Joined: 18 Jan 2006 Posts: 4040 Location: Portland, OR
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Posted: Mon Aug 29, 2011 1:25 pm Post subject: |
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I have one and I've thought about reproducing it. _________________ Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose) |
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tyfighter123

Joined: 19 Jan 2010 Posts: 551 Location: Colorado
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Posted: Mon Aug 29, 2011 2:08 pm Post subject: |
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Group buy? fiat how much would you charge to make one? _________________ Porsche 924 1977 N/A
Mustang GT/CS 2007
Porsche 924S 1987 (parts car)(cut up and recycled)
Porsche 911S 1976
Porsche 931 1980
Porsche 931 1980 (parts car) |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Mon Aug 29, 2011 9:43 pm Post subject: |
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My Franco gear is at a specialty transmission gear shop at the moment, being reversed engineered...have already come up with one improvement for the front plate... _________________ erstwhile owner of just about every 924 variant ever made |
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Martijnus

Joined: 29 Dec 2006 Posts: 2019 Location: Netherlands
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Posted: Tue Aug 30, 2011 2:36 am Post subject: |
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I've been thinking about this lately too... but I don't know how much influence it'll have.
variable mechanical stuff is always cooler than electronics. _________________ "Rule: Turbo's make torque, and torque makes fun." (C. Bell)
924 "50-jahre", 1981.
MSII/extra, LPG, ITB's, 5lug.
To be turbo'ed in a while.
Killed her at the Nurburgring, Porscheless at the moment |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Tue Aug 30, 2011 2:45 am Post subject: |
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The Franco gear is ideal for a DITC-equipped 931 running on CIS...
On the non-DITC cars, it has a tradeoff because it will affect ignition timing as well as cam timing since the ignition distributor is run off of the cam drive gear. On DITC cars, ignition timing is independent of cam timing, so this could be the ideal combination.
If the guys I'm working with can come up with a design that overcomes some of the inherent flaws in the original unit, I am going to try it out on the Club Sport motor. I know of at least one example where a very expensive 931 head was ruined because of a failure of the Franco gear. I have a design in mind that should eliminate that particular failure mode. _________________ erstwhile owner of just about every 924 variant ever made |
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Martijnus

Joined: 29 Dec 2006 Posts: 2019 Location: Netherlands
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Posted: Tue Aug 30, 2011 5:54 am Post subject: |
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Too bad both intake and exhaust lobes change, but there's no way around that. Better than having nothing at all.
Ideally it would be nice to be able to tweak the advance...by means of movable centrifugal weights, different spring loads (least challenging) or whatever and a possibility to use it as a timing sprocket too.
Dan, aren't the springs the weak link in this system? Springs fail/stretch over time and advance the camshaft to the max resulting in molested intake valves...? _________________ "Rule: Turbo's make torque, and torque makes fun." (C. Bell)
924 "50-jahre", 1981.
MSII/extra, LPG, ITB's, 5lug.
To be turbo'ed in a while.
Killed her at the Nurburgring, Porscheless at the moment |
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Shurick

Joined: 15 May 2005 Posts: 524 Location: Russia, Moscow.
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Posted: Tue Aug 30, 2011 6:21 am Post subject: |
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| ideola wrote: | | My Franco gear is at a specialty transmission gear shop at the moment, being reversed engineered...have already come up with one improvement for the front plate... |
I'd buy one... _________________ WBR, Shurick
'79 931 -- intercooled K26-3060-6.10 turbo @ 1.2 bar, EFI+EDIS, 951S brakes, stripped interior, 951 look.
'86 924S -- R.I.P.
https://www.instagram.com/ru_pacecar/ |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Tue Aug 30, 2011 6:25 am Post subject: |
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It's hard to describe, but the way the unit works, is that it *retards* at max RPM. Retard is physically limited by the design of the housing, so if the springs fail you would be running at max retard, not the other way round.
The failure mode I am referring to above was not the springs, it was part of the design of the housing. _________________ erstwhile owner of just about every 924 variant ever made |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Tue Aug 30, 2011 6:28 am Post subject: |
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| Shurick wrote: | | ideola wrote: | | My Franco gear is at a specialty transmission gear shop at the moment, being reversed engineered...have already come up with one improvement for the front plate... |
I'd buy one... |
I'm hoping there might be a small market for these, maybe 10 or so in a batch. This guy is really hard to get ahold of and is taking forever to get pricing to me, but I've been hounding him today. For reference, it is the same company that I had do the cryo treating on my G31+LSD setups... _________________ erstwhile owner of just about every 924 variant ever made |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Tue Aug 30, 2011 6:31 am Post subject: |
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| ideola wrote: | | Shurick wrote: | | ideola wrote: | | My Franco gear is at a specialty transmission gear shop at the moment, being reversed engineered...have already come up with one improvement for the front plate... |
I'd buy one... |
I'm hoping there might be a small market for these, maybe 10 or so in a batch. This guy is really hard to get ahold of and is taking forever to get pricing to me, but I've been hounding him today. For reference, it is the same company that I had do the cryo treating on my G31+LSD setups... |
Also, if we are able to produce these, they will be CNC-machined from billet, which will eliminate most of the major design concerns relative to failure. If I get a design and pricing such that they can be reproduced, I will elaborate more on the enhancements. _________________ erstwhile owner of just about every 924 variant ever made |
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924-76

Joined: 05 Jun 2006 Posts: 1489 Location: Ontario, Canada
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Posted: Tue Aug 30, 2011 8:37 am Post subject: |
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| Shurick wrote: | | ideola wrote: | | My Franco gear is at a specialty transmission gear shop at the moment, being reversed engineered...have already come up with one improvement for the front plate... |
I'd buy one... |
+1 _________________ 1976 924 N/A ROW SOLD
1980 931S
1981 931 Part car RIP |
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staticsan
Joined: 19 Jan 2009 Posts: 450 Location: Sydney, Australia
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Posted: Tue Aug 30, 2011 11:49 am Post subject: |
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Intruiging idea. Some car makers put such a gear in as stock; I remember seeing one on an engine in the Sydney Motor show not too long ago. It was a DOTC engine, though, and it was only on one.
There is a way to for it to not retard the timing in a non-DITC engine, but it would be difficult to engineer. The trick would be to use a concentric cam: the outer piece has all the lobes for the lifters, and the innner shaft is what sticks out the back for the distributor. You would then need to modify the centrifugal gear so that the weights change the outer cam shaft whilst the inner one is simply driven directly.
Wade. |
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gegge

Joined: 27 Jul 2007 Posts: 1124 Location: Sweden
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Posted: Tue Aug 30, 2011 3:37 pm Post subject: |
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| Shurick wrote: | | ideola wrote: | | My Franco gear is at a specialty transmission gear shop at the moment, being reversed engineered...have already come up with one improvement for the front plate... |
I'd buy one... |
With the improved design, probably - yes! _________________ Carl Fredrik Torkildsen
924 turbo -81 Carrera GT RESTOMOD
924 turbo -80 Dolomite De Luxe
924 -85 DP kit, BBS RS, M030 and tuned engine
924s -86 Black on black turbo with Fuchs |
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ideola

Joined: 01 Oct 2004 Posts: 15550 Location: Spring Lake MI
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Posted: Sat Sep 03, 2011 12:04 am Post subject: |
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Wasn't able to get the info just yet, will have to wait now until after the holiday weekend ("Labor Day" here in the US...which is ironic since we all have the day off...!) _________________ erstwhile owner of just about every 924 variant ever made |
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