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URGENT- Water Pump Issue

 
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ATL_racer  



Joined: 09 Aug 2005
Posts: 97
Location: Atlanta, GA USA

PostPosted: Wed Jan 18, 2006 8:22 am    Post subject: URGENT- Water Pump Issue Reply with quote

Ok,
i had replaced my water pump and the hose that runs from the bottom of the pump to the radiator. After this installation the system started leaking. I thought i hadnt tightened the clamp well enough on the hose that attackes up to the bottom of the water pump. I re attached is several times. The i figured maybe it didnt seal well and it was leaking from the seal. So i took it off and re-installed it. Still leaks.

I get up underneath the car and look up at the pump. There is a hole. There is a hole at the bottom of the pump about 1/8inch. It is a hole in the metal and the fluid "seems" to be coming out of it. Anyone know what im talking about or seen anything like it? I can take a picture and post it if someone tells me a good posting site and how to do it. I've got to get the car workign again.

i hope someone has a clue, b/c i sure dont.

Thanks alot
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late 1979 porche 924, red 2.0l NA 5speed snailshell
Plans: Restore exterior, revitalize interior, install killer sound system, run engine in stock form and have fun.(+ a short throw shifter if i can find one)
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Belgian924t  



Joined: 07 Jan 2006
Posts: 104
Location: Belgium

PostPosted: Wed Jan 18, 2006 8:29 am    Post subject: Reply with quote

Hello,

for the image try www.imageshack.us
Is the pump OE or aftermarket?
It can be that it is an universal pump for the Audi-engine, and that the hole was intended for some other purpose on the general Audi engine, not the 924 type.

Greetz
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'79 931 with Carrera GT look
'86 944 turbo (sold)
'88 944 turbo S (sold)
'85 911 Carrera 3,2 (to be restored)
'80 911 SC "SOLD"
http://www.cardomain.com/ride/2224272
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Neil924  



Joined: 18 Mar 2003
Posts: 4225
Location: Canada

PostPosted: Wed Jan 18, 2006 8:46 am    Post subject: Reply with quote

Perhaps it a 931 or a 944 pump. I remember hearing somthing about being able to just plug that hole, since the 924 doesn't use it. Search this board for "water and pump and hole" or somthing and see what turns up.
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Neil924  



Joined: 18 Mar 2003
Posts: 4225
Location: Canada

PostPosted: Wed Jan 18, 2006 8:50 am    Post subject: Reply with quote

From another thread.

"""
leadfoot wrote:
Firstlly did you flush out the radiator and cooling system?? you might have a blockage in the tranverse tube or water jacket.... Did you drain all the coolant and change it?? or just bleed the air?? Does it seem to lose coolant according to the reservoir level indicators in a short period. You may have a water pump that is failing or a head gasket that is leaking. Get your mechanic to do a compression check, if you read really low on a particular cylinder then suspect a leaking head gasket, otherwise I would have suggested the following order....
Thermostat, when it's starting to fail the car tends to overheat on standstill, returns to halfway during driving and when it fails completely you get about a 2km down the road before the overflow hose dumps about 4 litres onto the road. Seeing as you changed this you can rule this out, but was it the right part?? opens at the right temperature??
Leaking Hoses are found by running the car at standstill with the bonnet open, you should be able to smell coolant strongly if it's from the back of the head(most likely position) or see it from the front if its the water pump. There is a hole in the water pump flange that starts to weep coolant when the bearing in the water pump starts to go bad.
Check these again otherwise you might have to do a head rebuild. One thing to note, what was the outside temperature?? don't confuse condensation with white smoke.
Leadfoot
"""

From topic:
http://www.924board.org/viewtopic.php?t=14670&highlight=water+pump+hole

From another thread
"""
gohim wrote:
There are no more new original early style Genuine Porsche waterpumps for early cars left, because Porsche stopped making them years ago. The original style waterpumps that are for sale are all used, rebuilt, or poor quality generic waterpumps.

The generic waterpumps that I have seen have all been the "LASCO" brand. From what I have seen, these are very poorly made (castings are rough, and have pockmarks, and poor machining, bearings are loose). Lots of people are using those pumps, and the life does not appear to be that great, but they are fairly cheap (cheaper than the Genuine article). I have had two Sellers on eBay stick me with those pumps (claiming that they are new original Porsche waterpumps), and I refuse to install one on my engine after taking a close look at them. If you want one, I can sell you one for what I paid for it, AS-IS, no refund and no return.

The modified waterpump has two extra mounting bosses on the front when compared to the original style waterpump, for mounting the extended studs used for mounting belt guide. The belt guide mounts on the top of the waterpump, at a tangent to the waterpump pulley. They are chromed.

The Turbo waterpump is now the only one sold by Porsche, and it differs from the original style, and updated style waterpump by having an extra hole machined ( the original and updated style waterpumps have a flat machined surface) where the water outlet for the extra electric waterpump for the turbo is connected. On a 944/924S engine, you use a little blocking plate to cover up this extra hole which is not used.

I recommend using a new Genuine Porsche waterpump at each belt change if you are paying someone to do the work. If you are going to do your own work, are buying the necessary tools, are going to watch the engine of the first sign of a leak, or the pump bearings going bad, and are ready to replace the waterpump immediately, you might consider leaving the old pump in, and replacing it every other belt change. I am sticking to replacing the pump every belt change myself.
"""

From the topic:
http://www.924board.org/posting.php?mode=quote&p=113049



USE the SEARCH function folks!
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bkantelis  



Joined: 07 Nov 2005
Posts: 50

PostPosted: Wed Jan 18, 2006 9:02 am    Post subject: Thank you Reply with quote

We will plug the hole. Thanks to all for the quick replies.
Regards,
The DAD
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1979 NA 924
Georgia, USA
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Diesel  



Joined: 03 Nov 2002
Posts: 1061
Location: Ellington,CT

PostPosted: Wed Jan 18, 2006 9:11 am    Post subject: Reply with quote

Don't plug the hole. That is the 'weep hole'. The purpose of it is to alert you when the seal inside the water pump has failed, letting the water wash the grease from the bearing. If you plug it, it won't leak, but your pump will die a nasty death probably leaving you stranded somewhere. Replace the pump.
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numbbers  



Joined: 05 Nov 2002
Posts: 1910
Location: Highlands Ranch, Colorado

PostPosted: Wed Jan 18, 2006 9:48 am    Post subject: Reply with quote

Diesel has it right. That is the weep hole. It is standard on almost all water pumps. I replaced my original water pump at around 60K, not because it was leaking, but because I was doing a timing belt, and figured it was time to replace it. The replacement leaked from day one. 20K later, I finally got around to replacing the replacement. The new one leaks also. Both replacements were purchased at NAPA. I still have the original, and someday I am going to put it back in.
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Neil924  



Joined: 18 Mar 2003
Posts: 4225
Location: Canada

PostPosted: Wed Jan 18, 2006 10:34 am    Post subject: Re: Thank you Reply with quote

bkantelis wrote:
We will plug the hole. Thanks to all for the quick replies.
Regards,
The DAD


Did you read both posts I quoted? How and why did you decide to plug the hole?
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gohim  



Joined: 02 Nov 2002
Posts: 4459
Location: Rialto, CA

PostPosted: Wed Jan 18, 2006 11:40 am    Post subject: Reply with quote

You guys are mixing up comments made about the 924/931 water pump, 944/924S water pump, and the 951 water pump.

New OEM 924/931 water pumps are still being made. they cost less than $100, so there is no excuse for buying poorly rebuilt or poor quality Generic water pumps like those made by GMP.

The original 944/924S style water pump without the belt support, and the 944/924S water pump with the belt support are no-longer being made by Porsche. Instead the 951 water pump is used for all 944/951 type engines with the aux water pump port for the 951 engines being blocked off.

The hole on the bottom of the 924/931 water pumps is a "weep" hole as already stated by someone else. IF coolant is coming from the weep hole, the water pump is no good, because the seals are leaking.

If this is a new water pump that is leaking, you need to remove it and return it to whoever you bought it from. If this is a used water pump, you got what you paid for.


Last edited by gohim on Thu Jan 19, 2006 1:03 am; edited 2 times in total
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bkantelis  



Joined: 07 Nov 2005
Posts: 50

PostPosted: Wed Jan 18, 2006 1:05 pm    Post subject: Finally Got it Reply with quote

All,
Got it, the pump is no good. BTW, it is new from NAPA and has less than 90 days on it. I will return it as we have been chasing the leak since we installed it. I ordered a new OEM pump today.
Regards,
Bruce
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1979 NA 924
Georgia, USA
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Diesel  



Joined: 03 Nov 2002
Posts: 1061
Location: Ellington,CT

PostPosted: Wed Jan 18, 2006 8:59 pm    Post subject: Reply with quote

What a coincidence. The last NEW water pump I bought from NAPA was for my work truck, a Dodge with a 5.9 in it. It too leaked from the weep hole immediately. The boob behind the counter said I should drive it and see if it stopped.
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gohim  



Joined: 02 Nov 2002
Posts: 4459
Location: Rialto, CA

PostPosted: Thu Jan 19, 2006 1:02 am    Post subject: Reply with quote

Unfortunately the water pumps sold by NAPA are made by GMP. This is the company that I specifically mentioned as making very poor quality replacement water pumps. They are 100% junk. The GMP water pumps that I have seen are made to fit the original location, but the materials used were not the same as the original, and poor in quality. An example would be the untreated bare stamped sheet metal impeller on the one that I bought for my Ford Taurus 3.0L OHV engine. The original one was cast iron, and the Ford water pump lasted 100K miles. Good thing NAPA has a lifetime warranty on them. I returned the last one that I bought less than 2 months after I installed it. The bearings had blown out the seals already.
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