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My Project Thread Fall 2010-Spring 2011
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flosho  



Joined: 01 Jul 2004
Posts: 3160
Location: Eau Claire, Wisconsin

PostPosted: Wed Mar 30, 2011 5:44 am    Post subject: Reply with quote








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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Wed Mar 30, 2011 7:00 am    Post subject: Reply with quote

ahhh yess vedy interessting my friend. yess
You will make lots of power now and go like a
vacume cleaner is attached causing a huge
increase in induction.
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1979 porsche 924 Na
1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.
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!tom  



Joined: 28 Aug 2006
Posts: 1941
Location: Victoria, BC Canada

PostPosted: Wed Mar 30, 2011 1:21 pm    Post subject: Reply with quote

Two questions:

1) What the heck is up with that aluminum-foil looking stuff?
2) Is TIG welding super easy, or are TIG welders just awesome at welding? Those welds look to be works of art!
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TBrown  



Joined: 28 May 2009
Posts: 72
Location: Noblesville, Indiana

PostPosted: Thu Mar 31, 2011 11:39 am    Post subject: Reply with quote

Flosho did you fab that collector yourself? And tom tig welding is defiantly an art form, if you want super easy use a mig welder.
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flosho  



Joined: 01 Jul 2004
Posts: 3160
Location: Eau Claire, Wisconsin

PostPosted: Thu Mar 31, 2011 3:09 pm    Post subject: Reply with quote

I am not responsible for any Fab work, only monetary input. Its impressive work by a semi-local guy that does this on the side!
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TBrown  



Joined: 28 May 2009
Posts: 72
Location: Noblesville, Indiana

PostPosted: Thu Mar 31, 2011 8:55 pm    Post subject: Reply with quote

Well it's definately coming along nicely, your putting the turbo right around where im planning to put mine
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Tangerine Dream- 1980 924 Turbo
Silver Surprise- 1979 924 Turbo
1977 International Scout ii
1982 Yamaha Sr185
1978 Kawasaki KZ650
1974 Honda CB360
1973 Honda CB750
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Grenadiers  



Joined: 20 Feb 2007
Posts: 3222
Location: Nelson, WI & Prescott, AZ

PostPosted: Fri Apr 01, 2011 12:09 am    Post subject: Reply with quote

Jason, you ripped out the factory firewall covering right? If so, are you replacing it with anything other than paint?
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flosho  



Joined: 01 Jul 2004
Posts: 3160
Location: Eau Claire, Wisconsin

PostPosted: Fri Apr 01, 2011 12:20 am    Post subject: Reply with quote

Yeah that heat shielding is gone. I'm just going to get some standard heat shield type material.

*edit.. I take that back.. The black stuff that i chipped off is gone and it will just be painted, but the aluminum type stuff by the torque tube tunnel will be replaced..

There really should be a reduction in the amount of heat back there anyways with the turbo and exhaust towards the front of the car.
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Min  



Joined: 04 Nov 2002
Posts: 2368
Location: Vernon, British Columbia, Canada

PostPosted: Mon Apr 04, 2011 5:19 am    Post subject: Reply with quote

!tom wrote:
1) What the heck is up with that aluminum-foil looking stuff?


If your referring to the aluminum foil stuffed into the pipes while doing the welding, it is there so that the backs of the welds can be covered with argon through the pipe that's inserted through the foil. Looks like the material is stainless steel unless I'm mistaken.

Min
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Martijnus  



Joined: 29 Dec 2006
Posts: 2019
Location: Netherlands

PostPosted: Mon Apr 04, 2011 7:52 am    Post subject: Reply with quote

wow I really like those welds on that collector!

Great job (some local guy did it?). I don't have knowledge of welding, but I like it.

Jaleous. Like your setup with the turbo and stuff... Never crossed my mind to ditch the window washer tank...
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924 "50-jahre", 1981.
MSII/extra, LPG, ITB's, 5lug.
To be turbo'ed in a while.
Killed her at the Nurburgring, Porscheless at the moment
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flosho  



Joined: 01 Jul 2004
Posts: 3160
Location: Eau Claire, Wisconsin

PostPosted: Tue Apr 05, 2011 10:52 am    Post subject: Reply with quote

exhaust mani complete...



















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Joes924Racer  



Joined: 03 Nov 2002
Posts: 11964
Location: Oregon, Denver Colorado native!

PostPosted: Tue Apr 05, 2011 12:41 pm    Post subject: Reply with quote

Dang thats really nice, You da-man. big boy.
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1980 porsche Turbo 931GT Replica
Have u ever driven a turbo.
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Lizard  



Joined: 03 Nov 2002
Posts: 9364
Location: Abbotsford BC. Canada

PostPosted: Tue Apr 05, 2011 4:50 pm    Post subject: Reply with quote

Jason,

It is looking great, I am curious to see what you will be doing with the exhaust of the turbo.

Also, I would recommend having the manifold "Kool Coated", or at a minimum ceramic coated. If you do not, then header wrap would be wise.
If you do not, then you will need some stainless or the like shielding between those pipes and the framerail or you will cook the paint right off it.
I would also recommend that you put that manifold in a over before anything else and heat it for an hour to help de-stress it.
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flosho  



Joined: 01 Jul 2004
Posts: 3160
Location: Eau Claire, Wisconsin

PostPosted: Wed Apr 06, 2011 2:37 am    Post subject: Reply with quote

I was thinking of either purchasing some header wrap or having it ceramic coated and then header wrapping the down pipe.

The turbo will get a turbo blanket or stainless heat shield and I'll probably end up putting the stupid timing belt cover back on.
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ideola  



Joined: 01 Oct 2004
Posts: 15550
Location: Spring Lake MI

PostPosted: Wed Apr 06, 2011 2:42 am    Post subject: Reply with quote

I strongly recommend getting it ceramic coated and NOT using header wrap. If you can't find a local resource to do it, I have one here in Metro Detroit who is really reasonable.
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